[STEP Group | Zhongweixing] The invention of the modern sewing machine reduced the workload of manual sewing in garment factories. Today, template-based sewing technology has become the mainstay of smart garment manufacturing plants.

The intelligent sewing system is the core component of the entire smart apparel factory ecosystem, and also represents the largest investment area. It requires the coordinated operation and synergistic function of three key components: an intelligent production information system, intelligent sewing equipment, and an intelligent transport system.

The intelligent production information system is a guiding technical document that provides employees with instructions for their operations. The intelligent sewing equipment is the hardware device used by employees to sew garment pieces together—essentially the firearms and artillery soldiers rely on in combat. The intelligent transmission system is an auxiliary system whose primary function is to transport garment pieces or semi-finished products, and it comes equipped with built-in production management software.

Content of the Intelligent Apparel Production System Construction

As intelligent sewing equipment, automatic template machines can virtually handle all flat-sewing processes, rapidly improving sewing quality while dramatically boosting efficiency. Simply create a template and start it with one click—no need for manual adjustments to fabric orientation or repeated stitching of intricate patterns. However, due to differences in electronic control systems and the varying pattern-making software they come with, the operational experience of template machines from different brands can vary significantly.

Mr. Lin, who once struggled to recruit workers, has now equipped his newly purchased template machine with the Zhongweixing MTC520 all-in-one stepper motor control system, paired with layout software. His impression is, “The operating experience is absolutely fantastic!”

Baseline-free function

With “origin compensation” enabled, there’s no need to set the reference point every time.
The benchmark-free feature is a highly acclaimed and best-selling function that Zhongweixing has launched for template machines.

Simply put, once you’ve generated the required graphic files and engraving templates according to specifications and properly set the machine’s origin compensation in the setup function, you’ll be able to switch between different processing graphics without having to re-establish the reference point each time. Compared to the conventional method of repeatedly setting the reference point, this is truly a must-have for those who like to take the easy way out.

Machine Adjustment Function

Always on standby, never careless.
The machine adjustment function is designed to ensure that, during installation or operation, when mechanical parameters change, the mechanical system and the control system can work together seamlessly.

There is no need to understand mechanical parameters such as the lead screw’s circumference. By simply inputting the travel distance of the input shaft, you can precisely calculate the distance each pulse causes the shaft to move (pulse equivalent), thereby ensuring smoother operation of the machinery.

The movable template makes it easier and more intuitive to set offsets for special processing. Not only does this ensure precise and error-free sewing, but it also guarantees that the laser pen delivers perfectly accurate results every single time.

The spindle motor rotates slowly at a speed that is discernible to the naked eye, allowing for easy and accurate identification and determination of the positioning location on the machine needle.

Machine Adjustment Function Demonstration | Video Tutorial

Graphic modification

Simple and intuitive—handle it with ease.
To enhance the processing performance of graphics and accommodate changes in customer process requirements, a graphic modification feature has been specially added.

Through the touchscreen, you can directly translate, symmetrize, rotate, reverse, and sort graphical file trajectories. You can also manipulate multiple trajectories simultaneously, avoiding time-consuming repeated operations.

 
On the touchscreen, you can directly edit graphics generated by layout software. You can also expand the file using the manual layout function and add desired graphic elements according to your own preferences.

It was discovered that the graphic did not meet the required dimensions. Without needing to operate the layout software, the functions for deleting and adding stitches allow you to quickly adjust the graphic to a reasonable size—no need to re-edit the graphic itself.

If the trajectory deviates or needs to be modified due to process requirements, the trajectory editing function allows you to directly modify the trajectory’s key points on the screen, making the graphical trajectory more precise and elevating the machining results to a higher level.

Graphic Modification Demo | Video Tutorial

Both the MTC500 and MTC520 template machine control systems from Zhongweixing feature the aforementioned functions. Moreover, Zhongweixing is committed to delivering an exceptional experience with its template machine systems and shows no sign of slowing down. The latest version of its human-machine interface is set to launch soon—featuring a more aesthetically pleasing design, a more convenient USB port for plug-and-play connectivity, and newly added intuitive physical buttons. Everything about it is truly worth looking forward to!

Email:
market@stepelectric.com

Address:
No. 1560, Siyi Road, Jiading District, Shanghai Municipality