Front-end loader/stacker frame welding island
The production line is equipped with eight arc welding robots, along with ground rails, positioners, and non-standard tooling fixtures. It follows an operational process that includes: one-time automatic assembly—single-time automatic welding—second-time assembly—second-time automatic welding—followed by manual re-welding and grinding, thereby meeting the automated welding requirements for five types of stacker cranes and one type of front-end loader.
By combining handling and welding robots with non-standard equipment such as trusses and positioners, we have achieved a complete automated workflow for eight types of pump truck support leg products, encompassing automatic gripping, automatic assembly, automatic welding, and automatic part removal.
Arm Truck-Turntable Production Line
Using a production-line model, we implement a manufacturing workflow that includes part loading, spot welding, full welding, transportation, and inspection. This system supports mixed-model production across multiple vehicle types and enables automatic mode switching.
Excavator slewing platform welding production line
By combining handling and welding robots with non-standard equipment such as vision systems, RGVs, gantry cranes, and positioners, we have achieved concurrent production of 14 mass-produced machine models on a single rotary platform. The production line encompasses a series of operational processes, including automatic alignment, automatic welding, automatic loading and unloading, and automated material handling.
Steam Furnace Body Welding Production Line
Primarily used for the production operations involving steam boiler heads and the joining of heads to furnace bodies. The production line includes an automated three-dimensional storage system, automated head cutting and tube assembly welding stations, cylindrical body alignment stations, cylindrical body circumferential seam welding stations, as well as a head conveying system and an RGV parent-child logistics transport vehicle system.
2-4-axis tufting machine control system (7-inch display)
Tufting equipment is classified by the number of spindles—two‑spindle, three‑spindle, and four‑spindle or more—and by function into tufting machines, drilling machines, integrated drilling‑and‑tufting machines, and toothbrush‑making machines.
3-6-axis tufting machine control system (10-inch screen)
Tufting equipment is classified according to the number of spindles—two‑spindle, three‑spindle, and four‑spindle or more—and by function into tufting machines, drilling machines, integrated drilling‑and‑tufting machines, and toothbrush‑making machines.
DJ1600V4 Five-Axis Dispensing System
The five-axis coordinated dispensing system, model DJ1600V4 (five-axis coordination), is a 2–5‑axis dispensing control system that adds five-axis coordination functionality in Cartesian coordinates to the standard dispensing system (while remaining compatible with four-axis coordination). It consists of the TV5600+ offline motion control card based on the OMCV13 system (AMC1600P), with the two components connected via Modbus serial communication. The TV5600 handles the human–machine interface, while the offline motion control card manages motion control and I/O operations, forming a modular, fully three-dimensional, high-precision dedicated motion control system.
2-6 Axis Dispensing Control System
The 2–6 axis dispensing control system consists of the TV5600 handheld console and an offline motion control card based on the OMCV13 system (OMC8849/OMC1600). The two components are connected via Modbus serial communication. The TV5600 handles the human–machine interface, while the offline motion control card manages motion control and I/O operations, forming a modular, fully three-dimensional, high-precision dedicated motion control system.
CNC9810E EtherCAT Bus CNC System
The CNC9810E EtherCAT‑based CNC system is a high‑performance milling‑machine control solution recently developed by Shenzhen STEP Zhongweixing. It can be configured with stepper or servo drives to meet diverse user requirements.