The application of the Xindashida SR220/2700 robot in tile palletizing in the ceramics industry.
2025-07-25
The application of the Xindashida SR220/2700 robot in tile palletizing in the ceramics industry.
Project Background
Automation technology has consistently been driving the upgrading and transformation of the manufacturing industry, and this trend is particularly pronounced in high-temperature environments. In traditional factory production models, workers are required to operate for extended periods in high-temperature conditions, which not only makes them prone to fatigue and health issues but also affects their work efficiency and production quality.
Therefore, as the tile industry continues to develop, the traditional manual palletizing method has become increasingly unable to meet the demands for production efficiency and product quality, prompting the emergence of automated tile palletizing workstations.
Customer needs
• Diverse specifications: Due to the characteristics of the tile industry, the buffer zone stores various finished products. To meet production demands, the packaging end needs to frequently change molds.
• Real-time adjustment of spacing between pallet layers: Due to variations in outer packaging materials, different customers have customized packaging for their products. Even for the same product, the settling behavior between layers varies during palletizing. Therefore, automation systems need to account for adjusting the spacing between layers.
• Simple operation: Ceramic factory workers generally lack experience in automated operations; simplifying operations is essential for ensuring stable production.
• Safety Assurance: Given the high-frequency interaction between packers and palletizers, safety devices must be installed to prioritize the safety of the packer when the robot and the packer are working on the same side.
Xinshida Solution
Proposal Description
The SR220/2700 is equipped with a tile-palletizing function package, featuring dedicated fixtures and safety mechanisms, which simplify on-site operations and enhance work efficiency.
Scheme advantages
• Dedicated function package: A customizable software package with a parameterized setup interface, allowing easy configuration of workpiece dimensions and palletizing data.
• Fast model changeover: Custom-developed automatic typesetting software reduces the traditional 30-minute teach-in programming for product model changes to just 5 minutes of parameterized programming.
• Simplified operation: With the Xindasheng customized software package, you can get started easily by using 5-point teach-in—feeding point / above feeding point / transition point / reference plane / reference number.
• Security Assurance: The customized software package from Xindashida introduces real-time interaction of four-layered security signals, providing an additional layer of assurance for safe operations.
Scheme Composition
The project is equipped with one set of Xindash SR220/2700 robot.
Associated products
SR220/2700 Universal Robot
Project Results
The robotic tile-palletizing package has indeed boosted production line efficiency, reduced manufacturing costs, and enhanced production safety. The customized robotic software package precisely meets a wide range of personalized needs of customers in the ceramics industry.
