The Xindashida DJ1600V4-A01 five-axis dispensing system for application in complex spatial configurations in the 3C electronics industry.
2025-11-20
The Xindashida DJ1600V4-A01 five-axis dispensing system for application in complex spatial configurations in the 3C electronics industry.
Project Background
Xinshida is proactively laying out a strategic roadmap for the integration and innovation of digital technologies and AI, continuously strengthening its core control capabilities in areas such as algorithms and software, and driving equipment toward higher levels of autonomous intelligence. We are committed to building future-oriented digital and embodied intelligence solutions, leading the industry into a new stage of high-end and intelligent development. This article will focus on how Xinshida’s five-axis dispensing solution achieves high yield rates and rapid delivery.
Customer needs
With the surge in market demand and rapid technological advancements in the 3C electronics industry—particularly for products such as foldable screens and AR glasses—the industry is placing increasingly higher demands on high-precision dispensing for irregularly shaped structures. Although current dispensing technologies for irregularly shaped spaces offer flexible adaptation to various scenarios, they have long been plagued by challenges such as complex spatial trajectories, insufficient dispensing accuracy, and low production efficiency.
Xinshida Solution
Xinshida, leveraging its independently developed five-axis dispensing solution, By integrating a “motion control system + vision + dispensing control,” combined with 2D visual position correction, 3D visual spatial modeling, a five-axis RTCP algorithm (rotational center following algorithm), and a vector PSO algorithm, we have achieved coordinated motion of the dispensing nozzle and workpiece in five degrees of freedom.
Value Leap: Overcoming Three Major Manufacturing Bottlenecks
1. Zero-defect dispensing, significantly improved yield rate
· Customer value: Eliminate glue buildup and glue breakage at the source, reduce scrap rates related to appearance and functionality, and improve first-pass yield.
· Core Solution: RTCP Tip-Tracking Algorithm
2. Accuracy leaps to ±0.02mm, building a quality barrier.
· Customer value: Achieve uniform and consistent glue application, enhance product assembly reliability and consistency, and reduce the risk of customer complaints.
· Core Scheme 1: PCO + Vector PSO Algorithm
· Core Solution 2: 3D CAM Software
3. Comprehensive efficiency increased by 100%, accelerating capacity ramp-up.
· Customer value: Double production capacity, shorten delivery cycles, respond swiftly to market demands, and recoup investment.
· Core Scheme 1: Global S-shaped Interpolation Algorithm for Small Line Segments
· Core Program 2: Adhesive Management
Associated products
DJ1600V4-A01 Five-Axis Dispensing System
Project Results
Higher yield Accuracy improved by 60%, significantly reducing defect rates and rework costs.
Better quality The adhesive application is uniform and free of defects, ensuring product reliability and consistency.
Faster delivery Efficiency increased by 100%, doubling production capacity and accelerating delivery times.
