The application of the Xindashida Zhongweixing four-axis SCARA robot in the 3C electronics accessory mounting process.
2025-11-25
The application of the Xindashida Zhongweixing four-axis SCARA robot in the 3C electronics accessory mounting process.
Project Background
The adhesive attachment process is widely used in industries such as 3C electronics, packaging and printing, and medical consumables, and it represents a critical step in the product assembly process. In the 3C electronics industry, adhesive attachment not only involves a wide variety of materials and complex attachment processes, making line changeovers difficult, but also faces challenges such as low efficiency, poor consistency, and high labor costs associated with traditional manual attachment methods.
How to achieve high flexibility in the production and manufacturing process and further enhance equipment efficiency has become a major challenge for the industry.
Customer needs
3C product components are precision-engineered and come with a wide variety of auxiliary materials, yet traditional mounting methods are inefficient. Faced with small-batch, customized demands, equipment retooling requires adjustments to multiple elements such as suction cups and fixtures, making line changes time-consuming and cumbersome.
Xinshida Solution
The Zhongwei Xing four-axis SCARA robot, with its high precision, high speed, and flexible motion capabilities in the vertical plane, has become the optimal solution for automated, flexible auxiliary component placement in the 3C industry.
Empowering industries with efficient and flexible solutions to enhance quality and productivity.
Addressing the production challenges faced by the 3C industry, Zhongwei Xing has developed a flexible auxiliary-material mounting solution using SCARA robots. Featuring high compatibility, high flexibility, and high stability, this solution effectively boosts actual production efficiency and reduces customer costs. According to calculations, the investment can be recouped within 4 to 6 months, with a production efficiency increase of over 40%.
1. Production efficiency increased by 40%+
High-speed continuous shooting technology effectively reduces downtime, saving 0.5 seconds per shot.
Multi-claw compatibility solution reduces the number of reciprocating cycles, significantly improving production line takt time.
2. Mounting consistency improved by 75%
The SCARA robot achieves a repeat positioning accuracy of 0.01 mm.
Paired with the self-developed AVS intelligent vision system, the robot achieves a visual correction accuracy of up to 0.05 mm, and its consistency is 75% higher than that of manual assembly.
3. Mold change time improved by 400%
Online mounting—no need to design fixed tooling and fixtures based on product dimensions; no mechanical adjustments are required when changing product models.
The program is compatible and allows for quick online switching between multiple feeding methods without the need to temporarily modify the program.
Multi-gripper solution, compatible with up to 6 conforming suction cups, eliminating the need for robotic end-of-arm tooling and visual repeated calibration.
High-efficiency template generation and a simple, easy-to-use visual system enable one-click creation of product templates when adding new materials.
4. Significantly reduce operational difficulty
Pioneering an integrated vision-drive-control solution that combines visual processing, motion control, and servo drive functions, thereby reducing system debugging complexity and shortening equipment deployment cycles.
Modular instructional operations supported by flowchart-guided programming reduce operational complexity and facilitate rapid model changes on the production line.
5. Space utilization increased by 30%.
SCARA products support installation methods such as upright mounting, suspended mounting, and inverted mounting, offering flexible configuration and saving more than 30% of space.
6. Reduce maintenance costs by 60%
Compatible with multiple specifications of auxiliary materials, the robot can be quickly reused, reducing maintenance costs by 60%.
As an early pioneer in the domestic four-axis SCARA robot sector, Zhongweixing has built a comprehensive, self-developed R&D capability spanning robot body design, control systems, machine vision, and industry-specific process applications. Its products demonstrate outstanding performance in core areas, providing high-precision, high-speed, and highly flexible end-to-end solutions for numerous industries, including lithium-ion batteries, 3C electronics, semiconductors, food, and pharmaceuticals.
Looking ahead, Zhongweixing is actively deploying cutting-edge technologies such as robotics and embodied intelligence, committed to continuously driving the upgrade of intelligent manufacturing and creating greater value for global manufacturing customers.
Associated products
CR3115B SCARA robot
Project Results
Reduce costs and improve efficiency Employing a highly efficient and flexible solution to tackle the challenges of accessory mounting, boosting production efficiency by over 40%.
High consistency Both the repeat positioning accuracy and the correction accuracy have been significantly improved, with consistency increasing by 75%.
Industry empowerment Providing high-precision, high-speed, and highly flexible all-scenario solutions.
