Application of Xindashida CNC Systems in Wire Saw Machines for the Machine Tool Industry
2025-07-17
Application of Xindashida CNC Systems in Wire Saw Machines for the Machine Tool Industry
Project Background
As a highly efficient cutting tool, stone wire saws are widely used in the mining and processing of stone materials. They precisely cut stone by combining the synergistic action of a high-speed rotating diamond-beaded wire with cooling water. Wire saws are suitable for extracting natural stones such as marble and granite, as well as for cutting them into slabs. Their advantages include high precision, low material loss, high efficiency, and the ability to easily handle large-sized stone blocks.
Customer needs
1. Complex graphics are difficult to process.
Traditional wire saws are primarily used for cutting straight lines or simple curves, making it difficult to achieve high-precision machining of complex, irregular-shaped patterns. They also struggle to quickly adapt to changing demands for intricate designs, resulting in low processing efficiency. Machining complex shapes typically requires extensive manual intervention, which not only increases operational difficulty but also raises the likelihood of errors.
2. High operational difficulty
Cutting complex shapes requires frequent adjustments to equipment parameters and cutting paths, placing extremely high demands on the operator’s technical skills and making errors more likely.
3. Low machining accuracy
Due to limitations in equipment rigidity, control systems, and cutting methods, traditional wire saws struggle to ensure high precision when processing complex shapes and are prone to deviations.
Xinshida Solution
Scheme advantages
1. Fully automatic shaped processing
The new-generation wire saw system supports DXF file import, enabling fully automated processing of irregular-shaped parts and completely overcoming the limitations of traditional wire saws in machining complex, non-standard geometries. Users only need to design the desired irregular pattern in CAD software and export it as a DXF file, which can then be directly imported into the wire saw control system. The system will automatically parse the graphic data and generate cutting paths without any manual intervention, achieving truly automated processing.
This innovative design not only significantly enhances processing flexibility but also meets the high demand for customized, non-standard shaping in fields such as stone processing, architectural decoration, and artistic carving. Whether it’s intricate curves or delicate openwork patterns, the new-generation wire saw machine can complete them efficiently, greatly expanding its application scope and bringing new development opportunities to the industry.
2. Easy to operate, quick to learn.
The Xindashida wire sawing machine system significantly reduces operational complexity by optimizing the human-machine interaction interface. The control system features a simple and intuitive interface, with clearly categorized functional modules and a straightforward operational flow. Even beginners can quickly get up to speed with just brief training. The intuitive and user-friendly interface design, combined with logical operation procedures, not only reduces enterprises’ reliance on highly skilled operators but also substantially lowers labor costs while boosting production efficiency and equipment utilization.
3. High-precision machining
• Tangent-following function: This feature enables real-time adjustment of the rope’s force direction during cutting based on the machining path, ensuring that the rope always follows the designed trajectory, preventing deviations while maintaining cutting rigidity.
• Radius compensation function: Automatically adjusts cutting parameters based on the dimensions and wear condition of different ropes, ensuring the accuracy of machining dimensions.
• Tension control function: By utilizing the torque mode of the servo motor, this feature ensures stable tension during the cutting process, thereby preventing cutting errors caused by insufficient or fluctuating rope tension.
Scheme Composition
This system consists of the Xindashida CNC9810E controller, Ω6-C series bus servo drives, and OMP motors.
Associated products
CNC9810E EtherCAT Bus CNC System
Singlina Ω6-C Servo Drive
OMP Series Motors
Project Results
The Xindashida wire saw machine system has overcome the limitations of traditional equipment in terms of irregular-shaped material processing, operational complexity, and precision, while significantly enhancing its level of intelligence and processing efficiency. By integrating a variety of advanced features, it eliminates the complexities and potential issues associated with the coordination of multiple conventional systems, enabling highly efficient, integrated machining. This innovation is bringing revolutionary changes to industries such as stone processing, construction, and artistic carving, propelling wire saw technology into a new stage characterized by higher precision and broader applications.
