STEP Adds Another Shanghai-Level Smart Factory
2024-01-05
On January 3, the Shanghai Municipal Conference on Promoting the Construction of Smart Factories was successfully held. Vice Mayor Chen Jie of Shanghai attended the conference and delivered a speech. Zhuang Mudie, Deputy Secretary-General of the Shanghai Municipal Government, and Zhang Ying, Director of the Municipal Commission of Economy and Informatization, also attended the conference. The meeting was chaired by Tang Wenkan, Deputy Director of the Municipal Commission of Economy and Informatization.
At the conference, a new list of municipal-level smart factories was released. Shanghai STEP Electric Co., Ltd. made the list thanks to its smart factory for elevator control systems—this is also... Following the intelligent robot factory, STEP has been awarded... The second smart factory in Shanghai.
As a global leader in elevator control systems and a pioneer in China’s intelligent manufacturing industry, Xintida has been providing nearly 3 million smart electrical control systems, component products, and technical support services worldwide over the past 28 years. To meet the ever-growing demand for product manufacturing, the Xintida Elevator Control Systems Factory has... Officially completed in 2014 Enable. Meanwhile, STEP is based on “Smart Transformation and Digital Transition” Strategy We continue to carry out intelligent and digital transformations, constantly improving in areas such as production planning and scheduling, intelligent manufacturing, workshop operation execution and monitoring, material management and distribution methods, product quality traceability, warehouse management models, and production equipment supervision. As a result, the STEP Elevator Control System Factory has gradually grown into a leading smart factory in China, with an annual production capacity now reaching elevator control cabinet products. 100,000 sets The above.
During the digital and intelligent transformation process, eMES, independently developed by STEP Become the core of a smart factory for elevator control systems. The eMES system is closely integrated with existing systems such as ERP, CRM, SCM, PLM, and BI, enabling seamless collaboration and connectivity across key business functions—including R&D, process engineering, planning, procurement, logistics, manufacturing, and shipping—through the eMES system. This integration achieves both internal information interconnection within the factory and external system connectivity with suppliers and customers.
Smart Factory Architecture Diagram for Elevator Control Systems
In terms of manufacturing, the STEP G9000 elevator control cabinet is produced using a flexible, automated production line. This line employs multiple STEP robots for automated assembly, working in tandem with automatic torque guns, 3D vision systems, and servo presses. This represents a major technological breakthrough in robotic assembly of elevator control cabinets. The entire production process not only achieves paperless workflows and automatic control of process parameters but also excels in intelligent error-proofing, automatic collection of data on tightening torque, automatic generation of quality reports, real-time monitoring of production progress, and timely, automated flow of raw materials and semi-finished products. As a result, product quality and production efficiency have been significantly enhanced, helping STEP become a world-leading supplier of intelligent manufacturing solutions.
STEP Elevator Control Cabinet Intelligent Assembly Production Line
Being included in the 2023 municipal-level smart factory list is a high recognition of STEP efforts in digitally and intelligently transforming its elevator control system smart factory. Moving forward, while continuing to enhance smart factory productivity, product quality, and customer satisfaction, STEP will leverage its own successful experience to drive intelligent production across the upstream and downstream elevator industry chain, thereby contributing to the development and establishment of a modern industrial system.
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