Application of the Xinshida EP6 Inverter in Vibratory Equipment at a Quarry
2025-07-11
Application of the Xinshida EP6 Inverter in Vibratory Equipment at a Quarry
Project Background
In the quarry’s production process, vibratory conveying is a critical step that transports crushed stone from hoppers or crushing equipment to belt conveyors, ensuring the continuity of subsequent processing and transportation. At the heart of this process lies... Vibration device The use of variable-frequency drives—as key equipment for driving vibration motors—has played an important role in optimizing transmission efficiency, reducing energy consumption, and enhancing equipment reliability. But how can we efficiently and uniformly convey the crushed stones onto the belt conveyor?
Customer needs
Improve transmission efficiency and reduce energy consumption; possess strong overload capacity; feature a high degree of protection, making them well-suited to the harsh conditions of quarries with heavy dust and significant temperature fluctuations outdoors; have a long service life.
Xinshida Solution
The Xindashida universal heavy-duty EP6 frequency converter is specially designed for heavy industrial sectors such as mining and building materials.
Precisely control vibration frequency for stable and efficient transmission.
EP6 can flexibly adjust the vibration motor frequency based on the characteristics of the stone materials—such as size, weight, and moisture content—to precisely control the vibration intensity. For larger or heavier stones, the frequency is increased to ensure smooth conveyance; for smaller or lighter stones, the frequency is reduced. With a power range from 0.75 to 315 kW, EP6 delivers robust power output capable of withstanding a 150% overload for up to 60 seconds. This design effectively prevents splashing and equipment wear, thereby guaranteeing stable and highly efficient vibration-based conveying.
Adapt to the environmental characteristics of the quarry.
The device features an IP20 high protection rating and a wide operating temperature range (-10℃ to +60℃), enabling it to effectively withstand dust, humidity, and temperature fluctuations in quarry environments.
Energy consumption reduced by more than 20%
Traditional vibration devices typically operate at a fixed frequency and run at maximum power even under low-load conditions, leading to energy waste. The new Shidada frequency converter can dynamically adjust the motor speed and power according to actual production needs. When the amount of stone material is relatively small, the frequency and energy consumption are reduced, enabling stable operation at as low as 0.1 Hz and thus achieving significant energy savings. According to statistics, after adopting the Shidada frequency converter, the energy consumption of vibration devices can be reduced by 20% to 40%.
Longer service life
During operation, vibration devices generate significant mechanical shocks, which can easily lead to equipment wear and failure over time. The Xindashan frequency converter reduces mechanical shocks and extends the service life of equipment by featuring smooth start-up and stop functions. Moreover, the Xindashan frequency converter can also adjust the vibration intensity according to the load conditions, thereby preventing equipment damage caused by excessive vibration.
Adapting to the diverse production needs of modernization
The device features a built-in intelligent diagnostic system that provides early fault warnings. It can be seamlessly integrated with PLCs (Programmable Logic Controllers) or other automation equipment to enable automated control of vibration conveyors. The operating parameters of the vibration unit can be quickly adjusted according to the specific production requirements for different types of aggregates, ensuring that the production line remains flexible and adaptable to a wide range of tasks. Additionally, the device supports multiple industrial communication protocols, such as Profinet and Modbus, facilitating easy integration with automation systems. Its modular design simplifies maintenance procedures and significantly reduces equipment downtime.
Associated products
ET6/EP6/EH6/ES6/EM6 Intelligent Flexible Variable Frequency Drive
Project Results
