In recent years, the wide application of robots has improved the intelligent manufacturing level of traditional factories. At the China International Industry Fair held at the International Convention and Exhibition Center (Shanghai) on September 19-23, STEP and Rexunda Robots brought solar panels Automated production line solutions and smart systems such as door panel bending, faucet polishing, and tool polishing, as well as the interesting application of robots making cotton candy.

Door panel bending display unit

The set of workstations displayed has been put into production and operation in many places. Bending process: four knives on both sides; production mode: the robot completes the production of the workpiece at one time without manual replacement of the knife die.

This workstation adopts the form of one SR50E robot corresponding to one manual magnetic splitting table, one gravity centering table, and one unloading table. The SR50E robot is installed on the ground to complete the bending work of four knives on both sides of the side door.

Door panel bending unit

Elevator door panel production line

Fully automatic photovoltaic module production line solution

The newly put into production of the solar panel automatic production line, from the upper glass robot → online EVA trimming machine → robot typesetting battery string → robot trimming → robot labeling → lower curing line → three-line single-pass robot classification, the entire production process can achieve workshop black light work.

Photovoltaic automated production line

Tool polishing and grinding intelligent system

Tool polishing and grinding intelligent system

The knives polished on-site are ordinary knives in the home kitchen, and the robot grinds and draws the handle of the knife with water. The supporting equipment includes a 6-axis robot, a double-station grinder, a water circulation system, a fixture, and an intelligent control system. After loading, the robot clamps the tool and starts grinding according to the established trajectory, and unloads the tool to the original position after grinding.

Technical advantages
The system is an automatic grinding and drawing system composed of a robot and a flexible grinding machine. During the grinding and drawing process, the system will automatically parameterize the compensation for the slight changes in the parameters such as abrasive consumption and grinding force to ensure the smoothness of grinding and drawing. consistency.
The belt machine has a force-controlled mechanism, which can be compatible with a certain size deviation of the product to ensure the grinding accuracy and consistency. It can also add auxiliary mechanisms (similar to automatic waxing mechanisms, water grinding, etc.) or replace different grinding machines according to the product grinding and polishing process. Consumables, and increasing or decreasing the number of stations.
The dust generated by grinding and polishing can be isolated and collected by adding a dust removal system (dust-proof room, dust collector, etc.) to prevent harm to the human body.

Scope of application
This workstation can be used for grinding tool handles, and can meet the grinding and wire drawing of various handle types such as sandwich handles, plastic handles, metal injection molding, and welding handles.

Faucet polishing intelligent system

Faucet polishing intelligent system

The workstation grinds and draws the faucet. It adopts an integrated integrated workstation composed of a robot, a force-controlled multi-functional abrasive belt machine, and a loading and unloading table. Take the product for grinding and polishing, then put it back to the original position, and then manually unload the material to complete the entire grinding and polishing process.

Scope of application
This station can be used for surface treatment of various hardware, zinc alloy, clinker, ceramic sanitary products, or non-metal products.

Robot making marshmallows

Robot making marshmallows

This is a creative amalgamation of robotics and traditional craftsmanship. The robot arm first takes the wooden stick, and then reaches into the nearby sugar churn area. Under the flexible operation of the robot arm, the sixth axis can rotate infinitely in one direction, and the syrup sprayed out of the sugar mixing area quickly solidifies into cotton fluffy sugar.

The various automation solutions presented on site empower intelligent manufacturing in household appliances, new energy, sheet metal processing, polishing and other industries. At the same time, STEP robots can provide more matching intelligent manufacturing solutions for different industries, so stay tuned !