Since the outbreak of the new crown pneumonia epidemic, masks have become hard currency, with the resumption of work and production of various enterprises, its use increased, while the domestic medical surgical mask and N95 mask daily production capacity of only 2.2 million, 600,000, respectively, the contradiction between supply and demand is outstanding.  

　　In view of this, the crowd for the urgent needs of the industry, in the launch of "free equipment" activities based on the deep study of the production and processing process, and timely development of the medical mask automated production line motion control solutions to help equipment manufacturers or integrators to complete rapid deployment.

　　The mask automatic production line uses rolls of non-woven fabric, automatically cuts them into the shape of the mask, automatically stacks them and then automatically welds the ear straps and packages the finished product after sterilization and other procedures, usingPLC, servo motorThe program control, such as the one for the automation of production.

　　For the prevention and control of this epidemic, the recommended medical surgical masks and N95 masks, divided into flat masks and folding masks, have some differences in specific production processes due to different shapes.  

　　Here is an example of a surgical mask to see the specific production process.  

The main process flow of mouthpiece automatic production

         Automatic production line for mouthpiece

*If you produce strapping masks, you will need to have a mask strapping machine.  

　　In the above production line, one mask body machine needs to be paired with 2-3 fully automatic inner/outer ear band mask machines, and the capacity can reach more than 120 pieces/minute, i.e. 0.5 sec/piece, and the whole production line can be inseparable from the motion control performance in order to achieve stable performance, high output, low defect rate and easy operation.  

ADTECH medical mask production motion control solutions

Program highlights

•  Hybrid Ethercat bus and pulse control for flexible configuration

•. Integrated local I/O control for greater convenience.  

•. Highly responsive servo drive that quickly follows system commands.

•. Proven motion control development platform, easy to use  

•. Servo vibration suppression function

Crowd Weixing mouthpiece production motion control product introduction

• AMC1600E product wiring diagram

      • Introduction of AMC1600 features

In addition, the actual project experience accumulated by ZWX in the medical industry can be quickly applied to the packaging and other links in the latter part of mask production, using ZWX SCARA robots, with ZWX controller + servo to complete the sorting, palletizing and other processes.  

The war "epidemic" is a protracted war, but also a war of attrition. We are committed to ensuring the production and supply of various medical protective materials, and also have automated production motion control solutions for medical protective clothing and goggles, etc. We look forward to your inquiry.