A simple test of a template machine mechanical vibration size, even just a cigarette ↓↓↓↓A simple test of a template machine mechanical vibration size, even just a cigarette ↓↓↓↓

△Small test of vibration of formwork machine (using Zongweixing formwork machine control system)Small test of vibration of formwork machine (using Zongweixing formwork machine control system)

Today, let's talk about the mechanical vibration of formwork machines.Today, let's talk about the mechanical vibration of formwork machines.

In order to meet the ever-increasing process accuracy requirements, the garment stencil machine on the market tends to use servo motors to replace the stepper motor, and in the transmission part, the belt or screw material used for feeding is not the same, the actual processing effect is different, and the vibration generated by the operation is too large to cause：

01. Causes unattractive stitching and affects processing quality

02.Easy to break the wire, which leads to lower processing efficiency

03. Bringing large noise

04. Affects the accuracy of lancing

05. Affects the service life of the machine

In order to reduce mechanical vibration, the first thing that comes to mind is to reduce the operating speed of the machine, use reasonable acceleration and deceleration to control the start and stop of each needle, and reduce vibration by smooth acceleration and deceleration and by matching the spindle in the corner part of the process and at the beginning and end of the stage, while making the processed needle hole performance excellent.

In addition, the control system can also reduce the vibration caused by inertia by controlling with S-shaped acceleration and deceleration curves.

Through years of in-depth research on stencil sewing process, Shenzhen ZWX has launched a garment stencil machine control system which is known for its stability and efficiency. Its S-shaped acceleration and deceleration function makes the running speed change softly, thus adapting to the motor performance and reducing the impact, so that the stencil sewing effect and efficiency are greatly improved.

▶▶▶It's the data that tells the truth ◀◀◀

Mechanical conditions

Brands：Zhongweixing

X-axis：Servo, 400W, screw

Y-axis：Servo, 750W, screw

Due to the limited condition factors, the X-axis, which has less influence on the experimental results, was changed to belt-driven, and the location of the data collection in the experiment was the middle of the machine. The data were collected from the time the machine started to process the graph, and the peak data during the processing time were taken as the standard, and the specific data are as follows.

Summary

By analyzing the measured noise decibels, we found that the vibration magnitude of ZWEC is less affected by the speed, and when the machine is running at medium and high speed, ZWEC has a greater advantage in vibration.

Through the above data test results, do you have a new understanding of the ZWX template machine system?